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The IMET KS 802 NC is a heavy-duty semiautomatic double column bandsaw engineered for precise cutting of pipes, tubes, bars, and solids. It features an advanced CNC-managed automatic sawframe rotation system, allowing for miter cuts up to 60° both left and right. This machine is the ideal industrial tool for professional batch production, combining a massive electrowelded structure with an intuitive touchscreen interface to maximize durability and workflow efficiency.
General
THE NC ADNATAGES:
- CNC Miter System: KS 802 NC version feature automatic bow rotation managed via the 10" touchscreen HMI, using a toothed belt and motor reducer with hydraulic locking for precision at any angle up to 60°
- Axis Encoder Integration: Features an encoder on the bow axis that allows for a "fast approach" to the material and real-time visualization of descent speed for process optimization.
- Enhanced Material Penetration: The 6° blade inclination provides even higher penetration power, specifically for very wide structural beams and large solids.
- Energy Management: Equipped with a low-consumption hydraulic unit that automatically switches off when not required during the cutting cycle to reduce operational costs.
Features
- 10" Touch Screen Display: Intuitive CNC interface to manage all operative functions, set up 99 programs, and perform autodiagnostics to detect errors.
- Rigid Sawframe: Electrowelded bow with a high-thickness structure designed to reduce vibration and binding during the cutting process.
- Automatic Sawframe Rotation: Motorized system managed by a toothed belt and motor reducer, utilizing a hydraulic cylinder for precise positioning.
- Speed Display: Integrated LCD on the control panel allows the operator to set, manage, and view the sawframe descent speed.
- 5° Canted Blade: Optimized band penetration reduces vibration and slowdown, increasing performance and extending tool life on large solids.
- Blade Guidance: Mobile blade guide is automatically kept in contact with the cutting point via a gas piston system.
- Blade Cleaning: Equipped with a mechanical brush with nylon fibers to actively remove residuals and remainings while cutting.
- User Safety: Standard system utilizing a safety wire that automatically stops the process if an obstacle or problem is detected.
- Minimal Lubrication System: Standard dual-nozzle kit that avoids the dispersion of refrigerant liquid while maintaining blade durability.
Technical Data
- Capacity @ 0°: Round 26.77" (680 mm), Square 25.20" (640 mm), Rectangular 32.28" x 24.02" (820 x 610 mm)
- Capacity @ 45°: Round 21.65" (550 mm), Square 21.65" (550 mm), Rectangular 21.65" x 23.62"/22.83" (550 x 600/580 mm)
- Blade Dimensions: 285.83" x 1.61" x 0.05" (7260 x 41 x 1.3 mm)
- Blade Motor Power: 7.4 HP (5.5 kW)
- Hydraulic Motor Power: 3.0 HP (2.2 kW)
- Blade Speed: 49 – 328 ft/min (15 – 100 m/min)
- Blade Tension: 35,558 PSI (2500 kgf/cm²)
- Working Table Height: 31.50" (800 mm)
- Net Weight: 7,055 lbs (3200 kg)
- Hydraulic Tank Capacity: 6.6 gal (25 L)
- Minimal Lubrication Tank: 0.79 gal (3 L)
Standard Equipment
- Bimetal bandsaw blade.
- Motorized nylon blade cleaning brush.
- Transversal sliding hydraulic vise with pressure regulator.
- Independent mobile control console.
- Removable chips collection tank.
- Automatic stop system for blade breakage or tension failure.
Optionals
- Blade Deviation Control: Automatic monitoring system that stops the working process in case of blade damage or excessive curve.
- Laser Ray: Projection device that points the exact cutting line on the material to facilitate manual setup.
- Hydraulic Bundle Device: Specialized clamping system for vertical material stacks [Max: 31.5" x 12.6" (800 x 320 mm)].
