High-precision knurling machine designed for the preparation of aluminum profiles in thermal break assembly lines.

General

The AS 140 Z is a specialized knurling machine engineered to create serrated grooves in aluminum extrusions to ensure high shear strength once the polyamide strip is inserted. The system utilizes two 0.55 kW three-phase motors and an inverter-controlled bar feed system to maintain consistent processing speeds. The cutter block is equipped with an integrated safety system to prevent mechanical overloading. The machine accommodates profiles up to 400 x 250 mm, with the capability to handle widths up to 281 mm when cutters are angled at 10 degrees. Adjustment is managed through a single transverse control and independent vertical controls, all featuring decimal position indicators for repeatable accuracy.

Features

  • 4-axis servo control with absolute encoders – No axis referencing required.
  • Ultra-high X axis rapid speed: 150 m/s
  • Self-motorized rapid servo clamp positioning
  • Automatic clamp repositioning within the cycle (MAM)
  • Servo-driven rotating beam (A-axis) with integrated clamps for multi-angle machining.
  • Precision clamp positioning on linear guide rails ensures accurate and secure holding.
  • Dual-zone capability allows two parts to be machined in a single cycle, reducing tool changes and increasing efficiency.
  • Supports end-notching operations on either end of the profile with a dedicated disc cutter.
  • Pneumatic flipping stops ensure consistent positioning and fast setup.
  • Central tool changer holds up to 10 tools; expandable with optional magazines.
  • Minimum Quantity Lubrication (MQL) provides clean, efficient tool cooling.
  • Automatic central lubrication for all guideways and ball screws reduces maintenance.
  • Slick design with mobile control console
  • Large front safety door offers clear visibility and full operator protection.
  • Pre-configured for chip trays or conveyor to simplify chip removal.

Technical Data

  • Power: 2 x 0.55 kW (0.74 hp)
  • Voltage: 400 V – 50 Hz
  • Operating pressure: 7 bar (100 psi)
  • Bar feed speed: 76.5 – 218.5 m/min (250 – 720 ft/min)
  • Knurled cutter diameter: 80 mm (3.1")
  • Cutter stroke (transverse): 7 – 256 mm (0.3" – 10.1")
  • Cutter stroke (vertical): 0 – 250 mm (0" – 9.8")
  • Maximum profile width: 400 mm (15.7") / 281 mm (11.1") at 10 degrees
  • Maximum profile height: 250 mm (9.8")
  • Cutter inclination: ± 10 degrees
  • Machine dimensions: 1070 x 1100 x 1800 mm (3.5 x 3.6 x 5.9 ft)
  • Machine weight: 480 kg (1060 lbs)

Standard Equipment

  • Standard polymer roller set for profile support
  • Pair of 80 mm diameter knurling discs
  • Profile placement drawings for specialized kits
  • Installation, usage, and maintenance manual
  • Service key set

Optionals

  • Specialized polymer roller kit for profile support
  • Pair of specialized knurled cutters
  • Lateral profile reinforcement
  • Adjustable roller assembly for AS 140 Z
  • Lower knurling set
  • 90-degree knurling kit
  • Spacer kit for wide lateral dimension profiles