High-precision knurling machine designed for the preparation of aluminum profiles in thermal break assembly lines.

General

The AS 244 L is a CNC controlled polyamide strip insertion machine engineered for precision and stability in high-capacity production environments. This machine automates the insertion of plastic strips into aluminum profile slots, utilizing a four motorized rotor drive system to prevent material obstruction. Featuring full CNC control, the unit provides automated transverse and vertical adjustments via three servo motors. It is designed to replace manual alignment with an automatic centering process, significantly reducing cycle times and enhancing overall workflow repeatability.

Features

  • Industry 4.0 ready design for advanced manufacturing integration.
  • Full CNC control for automated and repeatable plastic strip insertion.
  • Three-axis servo motor configuration for precise transverse and vertical guide positioning.
  • Integrated 7-inch PLC touchscreen display for intuitive machine management.
  • Four-motorized rotor drive system engineered to prevent polyamide strip jamming.
  • Automatic centering system to eliminate manual profile-to-strip alignment.
  • Push-button controlled omittable bar stop and partial insertion functionality.
  • Automatic strip tail ejection system for continuous operation.

Technical Data

  • Power: 4 kW (5.4 hp)
  • Voltage: 200–600 V – 50/60 Hz
  • Operating pressure: 7 bar (100 psi)
  • Bar feed speed: 100 m/min (330 ft/min)
  • Guide bar travel (transverse): 7 – 256 mm (0.3" – 10.1")
  • Guide bar travel (vertical): 0.5 – 140 mm (0.02" – 5.5")
  • Working capacity (strip height): 10 – 60 mm (0.4" – 2.4")
  • Machine dimensions: 920 x 756 x 1500 mm (3.0 x 2.5 x 4.9 ft)
  • Machine weight: 350 kg (770 lbs)

Standard Equipment

  • PLC Touchscreen with 7-inch display
  • Set of standard double rotors for strip feeding
  • Pair of standard heads for strip guide
  • Alignment halt for strips at cycle conclusion
  • Installation, usage, and maintenance manual
  • Service key set

Optionals

  • Automatic strip loader (AS 243 L)
  • Specialized guide head kits for full profile encasement
  • Pair of specialized double rotors for strip feeding
  • Pair of specialized heads for guiding strips
  • Automatic cutting kit for rolled strips with dual roll holder
  • Wide strip guide assembly
  • PVC components
  • Vertically arranged staggered strip kits