IMET XSMART 4

General

HIGH-EFFICIENCY COLUMN DESIGN

The XSMART 4 platform is built for maximum stability and constant performance on heavy workpieces.

• Rigid Double Column Structure: The sawframe features a rigid electrowelded one-piece structure placed on two columns to eliminate vibration and binding during the descent.
• 30° Canted Blade: The blade is canted at a 30° angle to reduce band strain and ensure a more constant sawframe descent, optimizing tool life and cutting performance across various materials.
• Integrated Portal Feeder: The feeder features a 500 mm (19.68 in) single stroke and moves on a recirculating screw with an inverter-managed electric motor. Its portal structure facilitates easy material loading from the back side of the machine.

Features

• 7" Touch Screen HMI: An intuitive interface that gives the operator full control over manual movements and program settings. It allows for the creation of up to 99 cutting programs, each with up to 30 lines, supporting different lengths on the same bar.
• Innovative Jaw Configuration: The machine features a flexible vice system where the user can choose between two configurations:
  • 4 Jaws (Standard): Two lock the material before the blade and two after, providing maximum stability—highly recommended for hard metal (WIDIA) blades. Minimum remnant: 100 mm (3.93 in).
  • 2 Jaws (Reduced Scrap): Jaws are placed only after the blade, reducing the final remnant to just 40 mm (1.57 in).
• Precision Blade Alignment: Hard metal guide pads and bearings ensure optimal blade alignment, while the mobile blade guide is automatically kept close to the cutting area.
• User Safety System: All moving parts are fully protected by a metal carter system, and the loading/unloading tunnels prevent access to the cutting area during operation. Access for maintenance is provided via large frontal, lateral, and back doors when in stand-by.
• Integrated Waste Removal: A motorized chip conveyor is standard, evacuating residuals through a lateral exit to keep the workspace clean.

Technical Data

• Max Round Cutting Capacity (0°): 14.17 in (360 mm)
• Max Square Cutting Capacity (0°): 14.17 in (360 mm)
• Max Rectangular Cutting Capacity (0°): 14.17 in x 14.17 in (360 x 360 mm)
• Solid Material Capacity (C45): 13.77 in (350 mm)
• Miter Capacity: Straight cut only (0°)
• Blade Dimensions: 198.81 in x 1.61 in x 0.051 in (5050 x 41 x 1.3 mm)
• Blade Speed: 49 – 328 ft/min (15 – 100 m/min)
• Blade Motor Power: 5.36 HP (4 kW)
• Blade Tension: 35,558 PSI (2500 kgf/cm²)
• Feeder Single Stroke: 19.68 in (500 mm)
• Working Table Height: 35.03 in (890 mm
• Machine Weight: 6,172 lbs (2800 kg)

Standard Equipment

• Bimetal bandsaw blade (41 mm).
• 7" Touch screen control console with CNC.
• Motorized chip conveyor (400 mm height).
• Integrated portal feeder with roller table.
• Hydraulic blade tensioning system.
• Standard washing gun for area maintenance.
• LED lighting to illuminate the work area.

Optionals

• Industry 4.0 Ready (SAWfactory): Remote management software for office-to-machine workflow control and real-time monitoring.
• Deluxe Kit: Includes blade deviation control for perfect tolerance, the "Smart Start" system for trim cut optimization, and a fixed vice with double-side opening.
• Bundle Cutting Device: Hydraulic device for vertical stacking (Max: 360 x 250 mm). Note: Minimum remnant with bundle increases to 210 mm.
• Minimal Lubrication System: Air-oil micro-mist system with a 0.34 gal (1.3 L) tank to replace flood coolant.
• Supplementary Chip Conveyor: Available with increased height at 930 mm.