MECAL ARIEL

General

The Mecal Ariel is a 4-Axis Aluminum Extrusion CNC designed for manufacturers who need to process longer profiles with high precision. Its full-gantry structure delivers consistent accuracy and stability along the entire working length. Available in various standard and custom-built lengths, the Ariel is a capable solution for a broad spectrum of architectural and industrial aluminum extrusion applications.

The classic 4-axis configuration, providing a robust and efficient solution for processing large-envelope profiles. The Ariel-4 is available with numerous spindle options and a choice of two automatic clamp positioning systems: the gantry-driven DPM system, and the advanced MMI system.

Spindle and Tool Changer

The Ariel features a high-performance 8.5 kW electro-spindle with an HSK 63 F tool holder system for robust and precise machining. For more demanding applications, spindle upgrades to 10 kW and 15 kW are available. It is equipped with a 12-position tool changer, mounted directly on the moving gantry to reduce tool change times.

Clamping

The machine comes standard with automatic clamp positioning to ensure accurate setups. Customers can choose between two systems: the DPM system, where the machine's head sequentially drives each clamp into position, or the high-speed MMI system, where each clamp is independently motorized to move to its position simultaneously.

Programming

Programming is managed through a standard Windows 10 based PC controller running Mecal’s intuitive CAD/CAM 3D graphic software. For seamless integration with third-party design files, an optional CADLink file converter is also available.

Features

• 4-Axis servo control with absolute encoders – No axis referencing required.
• Choice of automatic clamp positioning systems:
  • DPM head-driven,
  • MMI self-motorized
• Pendulum working capability for single or two pieces per zone, enabled by optional intermediate reference stops
• MAM automatic clamp repositioning within the cycle (available only with MMI Clamps)
• Gantry-mounted 12 tool rotary magazine
• Precision clamp positioning on linear guide rails ensures accurate and secure part holding.
• Minimum Quantity Lubrication (MQL) provides clean, efficient tool cooling.
• Through-Spindle Coolant (TSC) option
• Automatic central lubrication for all guideways and ball screws reduces maintenance.
• Pre-configured for chip trays or conveyors

Technical Data

• Standard Working Length Options:
  • 7,200 mm (23.62 ft)
  • 9,200 mm (30.18 ft)
  • 11,200 mm (36.75 ft)
• Spindle Power: 8.5kW to 15kW, depending on the version
• Spindle Speed: 24000 rpm
• Tool Holding System: HSK 63F
• Tool Magazine Capacity: 12+1 tools
• Clamp Width: 630 mm (25”)
• Control Interface: Windows 10 based PC with 18.5” touch screen

Standard Equipment

• Magazine 12 tools capacity
• 8 x Pneumatic clamps
• 2 x Reference stops
• Safety fence and sensor kit
• Windows 10 based PC
• CAD/CAM 3D Graphic software with office licence

Optionals

• Spindle options:
  • 8.5kW with encoder
  • 10kW with encoder
  • 15kW with encoder and TSC
• Additional MMI clamp (self-motorized)
• Additional DPM clamps (head-driven)
• Additional tool magazine, 3 seats
• Intermediate reference stops
• Double Clamps
• Tool length measuring probe
• Work-piece touch probe
• Chip bins
• Chip conveyor
• Inclined chip conveyor
• Bar code reader
• Wired Hand-held remote controller
• Oil mist extractor
• Noise insulation kit
• Integration with third party software
• CADLink 3D file convertor
• MeSoft 2.0 Advanced CAD/CAM
• Various aggregates for milling, cutting or tapping
• Tailor-made tool kit