KARMETAL WOS 400×450

General

COMPACT BUNDLE AUTOMATION

The WOS 400x450 combines industrial-grade mechanical strength with a smart digital interface for high-efficiency output.

• 8.4” HMI Touch Control: A user-friendly interface supporting 11 languages. It allows operators to program up to 20 different cutting dimensions and store 50 unique job lists, facilitating rapid setup and minimal downtime between production batches.
• Double-Acting Hydraulic Top Clamping: Specifically engineered for bundle cutting, these standard vertical clamps secure multiple workpieces from above. This prevents material rotation and vibration, ensuring a cleaner cut and significantly extending blade life.
• Servo-Driven Feeding System: High-torque servo motors paired with a PLC system manage material indexing with sub-millimeter accuracy, automatically handling multi-stroke feeding for workpieces longer than the single stroke limit.
• Linear Guide Architecture: The saw bow travels vertically on precision-ground roller linear guides. This setup reduces friction and eliminates the vibration found in traditional slide systems, providing a perfectly smooth descent during heavy-duty cutting.
• Helical-Bevel Gearbox: Equipped with a high-efficiency drive system that ensures maximum torque transmission from the 5.36 HP (4 kW) motor, maintaining consistent blade speeds even through dense materials.

Features

• Double Vise System: Features both front and rear hydraulic vises to maintain absolute control of the material on both sides of the blade throughout the entire cutting process.
• Movable Control Panel: The ergonomic control console is movable, allowing the operator to position themselves for the best view of the cutting zone during setup.
• Integrated Chip Management: A standard pallet-type automatic chip conveyor and a motorized blade cleaning brush ensure continuous operation by effectively removing hot metal debris.
• Comprehensive Safety Suite: The machine includes an automatic stop system triggered by blade breakage, pressure drops, blade jamming, or the opening of safety covers.
• Variable Blade Speed: Managed via an inverter, allowing the operator to adjust the speed between 72 – 328 ft/min to suit different steel grades and alloys.

Technical Data

• Max Round Cutting Capacity: 15.74 in (400 mm)
• Max Square Cutting Capacity: 15.74 in (400 mm)
• Max Rectangular Capacity: 15.74 x 17.71 in (400 x 450 mm)
• Bundle Cutting Capacity: 13.77 x 15.74 in (350 x 400 mm)
• Main Motor Power: 5.36 HP (4 kW)
• Blade Speed Range: 72 – 328 ft/min (22 – 100 m/min)
• Blade Dimensions: 15.25 ft x 1.61 in x 0.05 in (4650 x 41 x 1.3 mm)
• Feeding Stroke (Single): 23.22 in (590 mm) with Multi-Indexing
• Working Height: 27.55 in (700 mm)
• Machine Weight: 3,968 lbs (1800 kg)
• Machine Dimensions: 65.3 x 109.4 x 73.8 in (1660 x 2780 x 1875 mm)

Standard Equipment

• 8.4” HMI Touch Screen with 50-Job Memory.
• Double-acting Hydraulic Top Clamps for bundle cutting.
• Servo-driven material feeding and PLC system.
• Pallet-type automatic chip conveyor.
• Hydraulic blade tensioning and motorized cleaning brush.
• Helical-Bevel Gearbox with Inverter for variable blade speed.
• Two 6.5 ft (2 m) heavy-duty roller material tables.
• Movable control panel and height-adjustable feet.

Optionals

• Laser Line: For a clear visual indication of the blade path.
• Micromolecular (Mist) Cooling System: A high-efficiency spray lubrication system for cleaner cutting and improved tool life.