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The Karmetal VORTEX 150 is a premier high-performance autonomous circular sawing machine engineered for speed and flawless cutting technology. Designed for maximum user safety and ergonomic comfort, this machine integrates a dynamic design that symbolizes cutting-edge efficiency. It is controlled via a 15.6″ industrial computer with LAN and WIFI connectivity, enabling a fully smart workflow. With its high-torque 25.4 HP (19 kW) main motor, the VORTEX 150 prevents torque loss across all frequencies, providing an unparalleled speed experience.
General
THE AUTONOMOUS INTELLIGENCE SYSTEM
The VORTEX 150 is defined by its ability to self-optimize for any industrial task.
- Intelligent Sawing System (IPS): This system offers six specialized performance modes: Normal, Ultra, High Performance, Blade Saver, Turtle, and Custom.
- 13,000 Material Library: The autonomous system contains a vast library categorized into six standards. It automatically adjusts all parameters (including feed rate and blade speed) based on material type, heat treatment, size, blade type, and tooth pitch.
- Mineral Casting Construction: The main body is supported by mineral casting, which significantly reduces vibrations during operation to ensure a perfect cut and longer tool life.
- Precision Linear Guides: The implementation of linear slides grants the machine exceptional precision and high-speed cutting capabilities.
Features
- 15.6" SIEMENS Industrial PC: A powerful interface that allows for manual, automatic, or fully intelligent (autonomous) cutting modes.
- Servo-Controlled Motions: Both the saw bow movement and the rear feeding vise are servo-driven for maximum positioning accuracy.
- High-Torque 1200 Nm Motor: The 25.4 HP (19 kW) main motor ensures stable power delivery even when processing dense solids.
- Automatic Scrap Separation: An integrated slide automatically separates trim-cuts from finished pieces to streamline production.
- 7-Color LED Indicator: Provides high-visibility status updates regarding the machine's current operational state.
- Micromolecular Cooling: A specialized spray system that provides superior lubrication for TCT blades without the dispersion of traditional flood coolant
Technical Data
- Cutting Capacity with Ø 18.11 in (460 mm) Blade
- Round: 0.78 in – 5.90 in (20 – 150 mm)
- Square: 0.78 in – 4.72 in (20 – 120 mm)
- Cutting Capacity with Ø 18.89 in (480 mm) Blade
- Round: 0.78 in – 6.29 in (20 – 160 mm)
- Square: 0.78 in – 4.92 in (20 – 125 mm)
- Main Motor Power: 25.4 HP (19 kW)
- Blade Dimensions: Ø 18.11 in×0.10 in (Ø 460×2.7 mm)
- Blade Speed Range: 20−220 RPM
- Rear Feeding Stroke: 47.24 in (1200 mm) with multi-indexing
- Machine Weight: 9,259 lbs (4200 kg) / Up to 12,345 lbs (5600 kg) with magazine
- Working Height: 37.40 in (950 mm)
- Machine Dimensions: 86.6 in×118.1 in×80.1 in (2200×3000×2035 mm)
Standard Equipment
- 15.6" Industrial Computer with LAN/WIFI.
- Intelligent Sawing System (IPS) with material library.
- Servo-controlled bow and rear vise movement.
- Mineral casting supported body.
- Full safety cabinet enclosure.
- 6 m (19.6 ft) Automatic material loading magazine.
- Pallet-type automatic chip conveyor.
- Micromolecular spray cooling system.
- Hydraulic front and rear vises with adjustable pressure.
- Automatic linear guide lubrication unit
Optionals
- Movable 3rd Vice: For enhanced material stability during complex cuts.
- Mist / Vapor Collector: To maintain air quality in the workspace.
- Bundle Loading Table: For processing multiple bars simultaneously.
- Material Loading Tower: For vertical storage and high-density loading.
- Part Discharge & Sorting Robot: Automated unloading and stacking of finished pieces.
