IMET KTECH 802- automatic mitering double column bandsaw

General

TECHNOLOGY MODULE: 3-AXIS CNC AUTOMATION

The KTECH 802 platform provides full control over large-scale material processing through its integrated numeric control.

CNC Managed Axes: The system controls three primary axes: vice closing, material feeding, and sawframe rotation, all manageable via the touch screen or SAWFACTORY software.
High-Precision Angle Measurement: To maintain extreme accuracy on left and right miter cuts, the angle measurement system is located outside the machine center.
Integrated F3000 Feeder: The 3000 mm feeder includes an integrated roller table for full material support. Movement and stroke repetition are managed via the HMI, utilizing an electric motor, encoder, and toothed belt transmission.

10" Touch Screen HMI: An intuitive interface allowing users to set up 99 cutting programs with up to 30 cutting lines each, including multiple lengths on the same bar and autodiagnostics for error detection.
5° Canted Sawframe: The electrowelded bow is inclined at a 5° angle to optimize material penetration and reduce strain on the blade, preventing slowdowns even on the strongest profiles.
Smart Material Detection: Features an encoder on the bow axis for a rapid approach to the material and a microswitch on the mobile blade guide to automatically detect the end-cut point.
Hydraulic Split-Vise System: The horizontal vice utilizes a system with opening jaws on both sides to facilitate the loading of non-rectilinear bars.
Standard Minimal Lubrication: Standard equipment that keeps the material dry and avoids liquid dispersion, ensuring that length measurements remain unaffected.
Energy-Saving Hydraulic Unit: A low-noise pump design with locking valves; the unit remains switched off during most processes to save energy and maintain low oil temperatures.

Max Round Cutting Capacity (90°): 26.77 in (680 mm)
Max Square Cutting Capacity (90°): 25.19 in (640 mm)
Max Rectangular Cutting Capacity (90°): 32.28 in x 24.01 in (820 x 610 mm)
Miter Capacity (60° L/R): Round: 14.56 in (370 mm) / Rectangular: 14.56 in x 17.71 in (370 x 450 mm)
Solid Material (C45): 13.77 in (350 mm)
Blade Dimensions: 285.82 in x 1.61 in x 0.051 in (7260 x 41 x 1.3 mm)
Blade Speed: 59 – 328 ft/min (18 – 100 m/min)
Blade Tension: 35,558 PSI (2500 kg/cm²)
Feeder Single Stroke: 118 in (3000 mm) standard
Machine Weight: 10,582 lbs (4800 kg)
Dimensions (B x L x H): 230.31 in x 145.66 in x 106.29 in (5850 x 3700 x 2700 mm)

Bimetal bandsaw blade (7260×41×1.3 mm).
10" Touch screen control console with CNC managed axes and autodiagnostic system.
Motorized sawframe rotation system managed by CNC.
Integrated motorized feeder (3000 mm stroke) with integrated roller table.
Adjustable and mechanic motorized metal cleaning brush for blade maintenance.
Standard minimal lubrication system with display reporting for low oil levels.
Low-noise hydraulic unit with locking valves and energy-saving logic.
Horizontal vice with round jaws for secure locking at any angle.
Encoder on the bow axis for material fast approach and descending speed view.
Hard metal blade guides with lateral cemented rollers and easy regulation.

Industry 4.0 Ready (SAWFACTORY): Dedicated software and modem for remote management, workflow monitoring, and remote technical assistance.
Automatic Ink Marking System: Integrated marking system to impress codes on cut pieces before the cycle finishes.
Blade Deviation Control: Monitoring system with adjustable tolerance (max 0.2 mm) that stops the process if exceeded.
Hydraulic Bundle Cutting Device: Specialized clamping for packs (Max 800×320 mm, Min 80×80 mm); requires disassembly for miter cutting.
Laser Ray: Sawframe-mounted projector to visualize the cutting line on the material.
Metal Protection Barriers: 4-side metallic safety system with CNC managed access doors compliant with CE law.
Safety Photocells: Light-curtain safety system available as an alternative to metallic barriers.