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The Yilmaz SK 500 is an automatic aluminum profile saw designed for high-volume, repetitious straight cutting of aluminum extrusions. It features a servo-controlled profile feeder for precise length positioning and a 500 mm up-stroke blade for a clean, accurate 90° cut. With a Windows-based PC controller and the ability to process cutting lists from a USB stick, the SK 500 is a highly productive and accurate solution for mass production.

General

The Yilmaz SK 500 is an automatic saw designed for the high-speed, repetitious 90° cutting of aluminum extrusion and other nonferrous materials. The machine's feeding and cutting process is fully automatic, controlled by a PLC unit and servo motors to achieve a positioning accuracy of +/- 0.1mm.

The operation begins as a servo-driven feeder automatically advances the profile to the specified length. The operator can enter the cutting length, speed, height, and quantity directly via the 7" color touch screen or by transferring a cutting list from a text file (csv format) via a USB memory stick. During the cut, the workpiece is secured by both horizontal and vertical pneumatic clamps.

The SK 500 includes several features to protect the material and ensure a high-quality finish. An automatically raising table roller and the retracting back fence of the feeder prevent the profile from rubbing against the back fence and the table, therefore preventing scratches on the profile surfaces. Another key feature is that the work table separates from the material before the blade retracts, which prevents back-cutting, improves the surface finish quality, and extends the life of the saw blade.

Features

  • Automatic 90° straight cutting operations.
  • Servo-controlled profile feeder for high precision.
  • Ball screw linear motion system for smooth and accurate feeding.
  • Table separates before the blade retracts to prevent back-cutting, ensuring a high-quality surface finish.
  • Automatic raising table roller and retractable feeder back fence to prevent scratches on the profile surfaces.
  • Spray mist blade lubrication system.
  • Machine automatically shuts down when the job is complete or the material runs out.
  • Safety guard is equipped with an interlock switch for operator safety.
  • Single or multi-bar (bundle) cutting capability.

Technical Data

  • Cutting Angle: 90° (Fixed)
  • Blade Size: 500 mm (19.7")
  • Motor Power: 4 kW (5.3 HP)
  • Blade Speed: 2500 RPM
  • Feeding Stroke (Single): 1000 mm (39.4")
  • Feeding Stroke (Repeated): No limit
  • Positioning Accuracy: +/- 0.1mm (0.004”)
  • Operating Air Pressure: 6-8 Bar (87-116 psi)

Standard Equipment

  • Saw blade Ø 500 mm
  • Infeed roller conveyor 2.5 m (8.2')
  • 3 x Pneumatic vertical clamps
  • 3 x Pneumatic horizontal clamps
  • Spray saw blade lubrication system
  • Air blower gun

Optionals

  • Spare Ø 500 mm saw blade
  • Additional 2.5 m of infeed or outfeed conveyor
  • Industrial chip collector.
  • Chip collection tray
  • Cutting fluid (20-litre pail)

Cutting diagram

sk 500

Installations