KARMETAL KSA 500×650

General

INDUSTRIAL RIGIDITY & CONTROL

The KSA 500x650 combines a high-rigidity structural frame with precise hydraulic management for consistent performance.

• Double Column Architecture: The saw frame travels vertically along two precision-ground columns using roller-type linear guides , which effectively dampens vibrations and prevents blade deflection.
• Digital Control Interface: Operators manage the cutting process through a user-friendly digital control panel that provides real-time status monitoring and parameter adjustments.
• Frequency Inverter Drive: The integrated inverter enables variable blade speed control between 82−295 ft/min(25−90 m/min) to optimize performance for various material grades.
• High-Efficiency Gearbox: Equipped with a PKD 3390 bevel helical gearbox that ensures maximum torque transmission to the blade for stable cutting of dense structural steel.
• Hydraulic Pressure Management: Features dedicated hydraulic regulation for both vise clamping and blade tensioning, allowing for secure material handling and optimized blade life.

Features

• Adjustable Body Motion: The downward descent speed of the saw frame is fully adjustable and supported by a back pressure valve for fine-tuned penetration into high-resistance alloys.
• Integrated Swarf Management: Includes an automatic pallet-type chip conveyor and a motorized swarf brush to maintain a clean workspace during continuous heavy-duty cycles.
• Hydraulic Vise Clamping: Provides high-pressure secure clamping , with adjustable pressure settings monitored via a manometer to prevent deformation of structural profiles.
• Precision Blade Guidance: Employs a blade yoking system with two bearings and carbide plates to maintain absolute squareness throughout the cut.
• Industrial Safety Suite: Standard safety features include cover interlocks, blade tension sensors, and proximity switches that trigger an automatic stop in the event of faults.

Technical Data

• Max Round Cutting Capacity: 19.68 in (500 mm)
• Max Square Cutting Capacity: 19.68 in (500 mm)
• Max Rectangular Capacity: 19.68×25.59 in (500×650 mm)
• Main Motor Power: 7.37 HP (5.5 kW)
• Hydraulic Motor Power: 2.01 HP (1.5 kW)
• Blade Speed Range: 82−295 ft/min (25−90 m/min)
• Blade Dimensions: 18.7 ft×1.61 in×0.05 in (5,700×41×1.3 mm)
• Working Height: 27.55 in (700 mm)
• Machine Weight: 4,960 lbs (2,250 kg)
• Machine Dimensions: 47.6×123.2×79.1 in (1,210×3,130×2,010 mm)

Standard Equipment

• Digital Control Panel and Frequency Inverter.
• Bevel Helical Gearbox and Linear Guide motion system.
• Hydraulic vise system with adjustable pressure and manometer.
• Automatic pallet-type chip conveyor and motorized swarf brush.
• Hydraulic blade tensioning and carbide guide bedding.
• S.A.P. (Italy) brand high-efficiency coolant pump.
• 6.5 ft (2 m) material roller table and 23.6 in (60 cm) length gauge bar.
• Safety cover and blade tension sensors.

Optionals

• Laser Line Indicator: Provides a visual reference of the blade's path for easier setup.
• Micromolecular (Mist) Lubrication: High-efficiency spray cooling for cleaner cutting and longer blade life.
• Hydraulic Top Clamping: Specifically designed to secure bundles of structural steel for package cutting.
• Motorized Roller Table: For automated and effortless material feeding of heavy workpieces