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The Karmetal CYCLONE 150 is a high-performance automatic circular sawing machine designed for the high-speed, precision cutting of solid bars, tubes, and pipes. As a robust solution for industrial-scale manufacturing, it bridges the gap between traditional automation and high-speed efficiency. Managed via a user-friendly HMI touch control panel, it utilizes servo-controlled motions and a powerful 25.4 HP (19 kW) main motor to deliver flawless cuts across a wide range of steel grades.
General
SERVO-DRIVEN PRECISION
The CYCLONE 150 utilizes mechanical rigidity and digital precision to maximize output.
- Servo-Controlled Feed: Both the vertical descent of the saw frame and the rear feeding vise are driven by high-precision servo motors. This eliminates the variability of hydraulic systems, providing consistent cutting pressure and sub-millimeter positioning accuracy.
- Dual Blade Versatility: The machine is optimized to utilize either 18.11 in (460 mm) or 18.89 in (480 mm) blades, allowing operators to adjust the machine's capacity based on specific project requirements.
- HMI Touch Control: An intuitive interface allows for the creation of multi-line work lists, automatic parameter adjustments, and real-time monitoring of performance metrics.
- Micromolecular Cooling: A specialized spray system provides concentrated lubrication to the TCT blade tips, ensuring superior heat dissipation without the mess and environmental impact of flood coolant.
Features
- High-Torque Drive: The 25.4 HP (19 kW) motor provides the necessary torque for fast penetration into high-resistance alloys.
- Automatic Scrap Separator: Automatically identifies and segregates the initial trim-cut and residual scrap from the finished production pieces.
- Pallet-Type Chip Conveyor: A heavy-duty conveyor integrated into the base for continuous removal of hot metal chips.
- Adjustable Vise Pressure: Hydraulic vises feature independent pressure regulation to prevent deformation when cutting thin-walled tubes or soft materials.
- 7-Color LED Visual Status: An integrated light bar allows operators to monitor machine status (Running, Standby, Error) from across the shop floor.
Technical Data
- Cutting Capacity with Ø 18.11 in (460 mm) Blade
- Round: 0.70 in–5.90 in (18–150 mm)
- Square: 0.98 in–5.51 in (25–140 mm)
- Cutting Capacity with Ø 18.89 in (480 mm) Blade
- Round: 0.70 in–6.29 in (18–160 mm)
- Square: 0.98 in–5.90 in (25–150 mm)
- Main Motor Power: 25.4 HP (19 kW)
- Hydraulic Motor: 5.3 HP (4 kW)
- Blade Speed Range: 131–688 ft/min (40–210 m/min)
- Rear Feeding Stroke: 29.52 in (750 mm) with Multi-Indexing capability
- Blade Dimensions: Ø 460×2.6 mm or Ø 480×3/5 mm (TCT)
- Working Height: 37.40 in (950 mm)
- Machine Weight: 10,802 lbs (4900 kg
Standard Equipment
- HMI Touch Control Panel.
- Servo-controlled sawframe and rear vise movement.
- Pallet-type automatic chip conveyor.
- Micromolecular spray cooling system.
- Hydraulic front and rear vises with adjustable pressure.
- Automatic linear guide lubrication system.
- Automatic trim-cut and scrap separation slide.
- Blade cleaning brush system.
Optionals
- Movable 3rd Supporting Vice: For maximum stability on irregular or short workpieces.
- Automatic Loading Magazine: Available in 6 m (19.6 ft) configurations for continuous production.
- Mist / Vapor Collector: To extract oil mist and maintain factory air quality.
- ARX (ASRS) Loading Tower: Fully autonomous storage and feeding system.
- Part Discharge Sorting Robot: For automated stacking and palletizing of cut pieces.
