KARMETAL ULTRA 300×300

General

INTELLIGENT AUTONOMOUS SYSTEM

The ULTRA 300x300 is defined by its ability to self-optimize and its vibration-free structural integrity.

• Intelligent Sawing System (IPS): This system offers four specialized performance modes: Normal, Blade Saver, High Performance, and Ultra Performance. It includes a pre-defined library of 13,000 different materials categorized across six standards, allowing the machine to set all parameters automatically.
• Mineral Casting Construction: The machine body is supported by mineral casting, which significantly reduces vibrations during high-speed cutting. This ensures a flawless surface finish and dramatically extends the life of the carbide-tipped blades.
• Full Servo Motion Control: Unlike traditional saws, the ULTRA utilizes servo motors for the saw bow movement and both front and rear vises, ensuring absolute positioning accuracy and optimized chip load management.
• High-Pressure Cooling: Equipped with a 1.47 HP (1.1 kW) high-pressure coolant pump and hydraulic carbide guides to maintain thermal stability during extreme-speed operations.

Features

• 15.6" SIEMENS Industrial PC: A high-definition interface for manual, automatic, or fully intelligent (autonomous) cutting modes with remote connectivity.
• Servo-Controlled Vises: Both front and rear clamping systems are servo-driven for precision indexing and material handling.
• 21 kW High-Torque Motor: Prevents torque loss at low or high frequencies, enabling blade speeds up to 1312 ft/min(400 m/min).
• Hydraulic Blade Tensioning: Features integrated sensors to maintain optimal tension and prevent blade deviation or breakage.
• 7-Color LED Indicator: Provides 360-degree visual feedback on the machine's operational status.
• Out-of-Frame Cutting Detector: A safety system that monitors the blade's path to prevent damage and ensure perpendicular accuracy.

Technical Data

• Max Round Cutting Capacity: 11.81 in (300 mm)
• Max Square Cutting Capacity: 11.81 in (300 mm)
• Max Rectangular Capacity: 11.81 in×11.81 in (300×300 mm)
• Main Motor Power: 28.1 HP (21 kW)
• Blade Speed Range: 65–1312 ft/min (20–400 m/min)
• Blade Dimensions: 23.22 ft×2.12 in×0.063 in (7080×54×1.6 mm)
• Rear Feeding Stroke: 18.89 in (480 mm) with multi-indexing
• Front Feeding Stroke: 11.81 in (300 mm)
• Working Height: 30.70 in (780 mm)
• Machine Weight: 13,227 lbs (6000 kg)
• Machine Dimensions: 94.4×162.7×96.4 in (2400×4135×2450 mm)

Standard Equipment

• 15.6" Industrial Computer with IPS.
• Mineral casting supported body and hydraulic carbide guides.
• Servo-controlled bow, front vise, and rear vise movements.
• Pallet-type automatic chip conveyor.
• High-pressure coolant system (1.1 kW).
• 30° blade twist design for reduced stress and longer tool life.
• 19.6 ft (6 m) roller table with side and bottom covers.
• Independent pressure adjustment for vises, tensioning, and carbide guides.
• 7-color LED status indicator and blade cleaning brush.

Optionals

• Intelligent Cross-Section Scanning (ICS): For optimized cutting of irregular shapes.
• Mist / Vapor Collector: To extract oil mist from the cabinet.
• Fully Automatic Material Feeding System: For high-density, unmanned production cycles.
• Laser Line: For visual alignment of the cutting path.
• Micromolecular (Mist) Lubrication System: For specialized or dry-cutting applications.