KARMETAL ODG 350×400

General

CONTROL OPTIONS

• PLC Model: Advanced controller with a touchscreen HMI. Supports the entry of 20 different cutting sizes per job and stores up to 50 unique work lists. Features an encoder for automatic length synchronization.
• ENC Model: Economic configuration featuring a digital display with a membrane push-button interface, optimized for reliable performance in standard automated production.

Features

• Smart Job Management: PLC model stores up to 50 work lists to enable rapid transitions between recurring production batches.
• Automatic Length Adjustment: Utilizes an encoder system to automatically set precise material lengths based on programmed values.
• Automated Feeding: Feeder vises automatically drive the material according to the set size entered on the screen.
• Frequency Inverter: Standard equipment for variable blade speed adjustment to suit different material grades.
• Adjustable Body Descent: Hydraulic control used to optimize the penetration rate and cutting feed.
• Automated Vise Control: Hydraulic vises are managed automatically throughout the cycle for high-volume efficiency.
• Mechanical Top Roller: Stabilizes the material from above to ensure cutting accuracy during the feed cycle.
• Bevel Helical Gearbox: Provides high-efficiency torque transmission for consistent blade performance under load.
• Blade Guidance System: Features carbide inserts and bearing yokes for enhanced blade perpendicularity and stability.
• Helical Channeled Drive Roller: Enhances material grip and indexing precision through the roller system.
• Rotating Table: Simplifies manual angle adjustment for miter cuts up to 60° left.
• Hydromechanical Tensioning: Maintains optimal blade rigidity with an integrated manometer for real-time monitoring.
• Swarf Management: Includes a motorized swarf brush to clean blade gullets and extend tool life.
• Integrated Safety: Features automatic machine shut-off for cover openings, blade breakage, or tension loss.

Technical Data

• Round Capacity (0°): 13.78" (350 mm)
• Round Capacity (45°): 12.20" (310 mm)
• Round Capacity (60°): 6.89" (175 mm)
• Square Capacity (0°): 10.63" (270 mm)
• Square Capacity (45°): 10.63" (270 mm)
• Square Capacity (60°): 5.91" (150 mm)
• Rectangle Capacity (0°): 10.63" x 15.75" (270 x 400 mm)
• Rectangle Capacity (45°): 10.63" x 11.02" (270 x 280 mm)
• Rectangle Capacity (60°): 5.91" x 6.30" (150 x 160 mm)
• Blade Dimensions: 171.26" x 1.34" x 0.04" (4350 x 34 x 1.1 mm)
• Net Weight: 2,976 lbs (1350 kg)
• Working Table Height: 29.53" (750 mm)
• Machine Dimensions (WxLxH): 52.8" x 91.1" x 55.1" (1340 x 2315 x 1400 mm)
• Main Motor Power: 5.4 HP (4 kW)
• Hydraulic Motor Power: 0.5 HP (0.37 kW)
• Coolant Pump Motor: 0.16 HP (0.12 kW)
• Blade Speed: 82 – 295 ft/min (25 – 90 m/min)
• Blade Tension: 35,558 PSI (2500 kgf/cm² / 2452 bar)
• Feeding System: Automatic Roller Feeder

Standard Equipment

• Choice of PLC Touchscreen, ENC pushbutton control
• Bevel Helical Gearbox and Frequency Inverter drive.
• Integrated roller feeder system.
• Motorized blade cleaning brush.
• Hydraulic vises with adjustable pressure and back pressure valve.
• Hydraulic blade tensioning and carbide guide bedding.
• Levelling foot legs and transport hooks.

Optionals

• Laser Line Indicator: Provides a visual reference of the blade path for easier material alignment.
• Micromolecular Lubrication: High-efficiency spray mist system for cleaner processing of profiles and tubes.
• Auger-type chip conveyor