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The IMET KTECH 502 is an advanced automatic double miter bandsaw for structural steel, engineered for professionals seeking high-volume batch production and extreme precision. This double-column system features an integrated brushless motorized feeder and automatic sawframe rotation for miter cuts up to 60° left and right. Managed by an intuitive 10″ touch screen HMI, it synchronizes a 4-axis control system to optimize complex carpentry workflows with full Industry 4.0 readiness
General
ADVANCED NC MITERING & FEEDING
The KTECH 502 platform integrates heavy-duty stability with high-speed automation.
- 4-Axis Synchronized Control: The CNC system manages the material feeder, sawframe rotation, vice locking, and lateral vice movement. This ensures the bow and vises are always perfectly positioned in relation to the programmed cutting angle.
- High-Precision Angle Reading: Unlike standard machines, the cutting angle reading is taken on the external part of the radius rather than at the machine center. This offset reading provides maximum accuracy for critical miter cuts.
- Servo Feeder: The standard single stroke is 2000 mm (78.74 in), powered by a brushless motor for high-speed indexing and high-precision positioning. Optional strokes of 3000 mm and 6000 mm are available.
Features
- 10" Touch Screen HMI: Allows users to set up to 99 cutting programs and 30 cutting lines per program, each with different quantities, lengths, and angles. Includes an internal material library for automatic parameter setting.
- 6° Canted Sawframe: The blade is inclined at a 6° angle to reduce strain on the band, improve material penetration, and shorten cutting times while extending tool life.
- Rotating Working Table: The wide table rotates in unison with the sawframe, preventing incisions or damage to the plate during angled cuts and providing full material support both before and after the blade.
- Automatic Detection System: Features a mechanical sensor to detect the first cut point and a microswitch on the mobile blade guide for end-cut detection. This facilitates a rapid approach to the material to minimize "air cutting".
- Sawframe Downfeed Options: While standard descent is hydraulic, a ballscrew and servomotor downfeed is available as an option for even greater control over the penetration rate.
- Automatic Length Correction: The machine monitors piece size via an encoder and automatically corrects cutting lengths to maintain the highest tolerances.
Technical Data
- Max Round Cutting Capacity (0°): 13.77 in (350 mm)
- Max Square Cutting Capacity (0°): 12.99 in (330 mm)
- Max Rectangular Cutting Capacity (0°): 19.68 in×12.20 in (500×310 mm)
- Miter Capacity (60° L/R): Round: 5.90 in (150 mm) / Rectangular: 5.90 in×12.59 in (150×320 mm)
- Blade Dimensions: 167.32 in×1.34 in×0.043 in (4250×34×1.1 mm)
- Blade Speed: 59−328 ft/min (18−100 m/min)
- Blade Motor Power: 2.95 HP (2.2 kW)
- Blade Tension: 27,025 PSI (1900 kg/cm2)
- Feeder Single Stroke: 78.74 in (2000 mm) standard
- Final Scrap End: 9.84 in (250 mm)
Standard Equipment
- Bimetal bandsaw blade (34 mm).
- 10" Touch screen control console with CNC and material library.
- Brushless motorized feeder (2000 mm stroke).
- Minimal lubrication system.
- Motorized nylon blade cleaning brush.
- Rotating working table.
Optionals
- Industry 4.0 Ready (SAWfactory + RealTime): Advanced software for remote management, RealTime status monitoring for MES, and OneLoad Kit for direct office-to-machine cutting list transfers.
- Extended Feeder Strokes: 3000 mm or 6000 mm single stroke options.
- Advanced Axis Management: Controlled movement of the mobile blade guide and automatic management of unloading devices.
- Bundle Cutting Device: Hydraulic clamping for vertical stacks (Max 500×250 mm). Note: Machine must be at 90° for bundle processing.
- Motorized Chip Conveyor: Lateral conveyor for automatic waste removal.
- Laser Ray: Projection of the cutting line on the material for visual reference.
