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The Mecal TDC 622 Edgemaster is a 5-axis Compound Double Miter Saw designed for high-precision cutting of large aluminum profiles, such as those used in curtain walls. It features two 600 mm saw blades on heads that can electronically tilt and rotate for complex compound angles. The machine’s unique compound blade feed motion, combining pivoting and linear movements, gives it the largest cutting capacity on the market.
General
The Mecal TDC 622 Edgemaster is an up-stroke double miter compound saw ideal for industrial and architectural applications involving large aluminum extrusions, such as curtain walls. The machine is built on a 5-axis CNC platform, with brushless servo motors controlling the positioning of the mobile head, as well as the tilt and rotation of both cutting heads. It is available in 5-meter and 6-meter useful cutting lengths and includes a special function to process oversize lengths up to approximately twice the machine's stated capacity.
The Edgemaster's key advantage comes from the advanced compound motion of the cutting heads. For maximum cutting capacity, the machine uses a dynamic cutting cycle that combines the standard pivoting motion with a linear forward-and-back blade feed, achieving the widest cut available on the market. To ensure a perfect cut, a dynamic profile back support system automatically adjusts its position according to the cutting angle for the best possible material backing. The clamping system is also linked to the angular position of the heads, automatically setting the optimal clamping position as the blades are adjusted.
Features
- 5 CNC controlled axes for positioning of the mobile head, and tilt and rotation of both cutting units.
- Dynamic cutting cycle combines pivoting and linear blade feed for the widest possible cut.
- Dynamic profile back support automatically adjusts to the cutting angle for optimal material backing.
- Clamping system automatically sets the optimum position linked to the angular adjustments of the cutting heads.
- Multiple cutting modes: single cut, automatic cutting list processing, oversize and undersize cycles.
- Minimal Quantity Lubrication (MQL) for clean and efficient blade cooling.
- Motorized belt conveyor for automatic evacuation of chips and waste.
- Two-hand safety control
- Dynamic protection guards for the cutting area.
Technical Data
- Tilting Range: from 90° to 45° inward,
- Rotation Range: from 160° outward to 45° inward.
- Saw Blade Diameter: 2 x 600 mm (23.6”).
- Motor Power: 2 x 5 kW.
- Blade Speed: 2800 RPM.
- Available Max Cutting Lengths (simultaneous double head cut):
-
- 5,000 mm (16.4 ft)
- 6,000 mm (20 ft).
- 7,400 mm (24 ft)
- Minimum Cutting Lengths (simultaneous double head cut):
- @ 90°: 470 mm (18.5”)
- @ 45° Inward: 895 mm (35.2”)
- @ 45° Outward: 1180 mm (46.5”)
- @ 22.5° Outward: 1370 mm (53.9”)
- Operating Air Pressure: 7 Bar (100 psi).
Standard Equipment
- Industrial PC with MS Windows based interface.
- 2 x TCT saw blades Ø 600mm.
- 2 pairs of vertical pneumatic clamps.
- Mobile roller conveyor for profile support (3m / 10ft).
- 1 x Intermediate profile support.
- Motorized PVC belt conveyor for chips and scrap pieces.
- Minimal Quantity Lubrication (MQL) system.
- Compressed air treatment group (filter/regulator/lubricator).
Optional
- Spare 600 mm (23.6") TCT saw blade
- Additional intermediate profile support
- Barcode scanner
- Barcode printer
- Industrial chip collector
- Cutting fluid (20-litre pail)
- Profile lifting device
- Remote operator panel
- Fence and light barrier kit
- Automatic chip collector starter kit
Cutting diagram
Installations
