KARMETAL KSA 560×800

General

STRUCTURAL RIGIDITY & CONTROL

The KSA 560x800 integrates rigid mechanical components with a controlled hydraulic environment for consistent output.

• Double Column Architecture: The saw frame travels vertically on precision-ground linear guides supported by two columns, ensuring absolute stability and preventing blade deflection.
• Digital Control Interface: Features a user-friendly digital control panel and a movable console, allowing operators to monitor parameters and machine status from an optimal position.
• High-Efficiency Gearbox: Equipped with a bevel helical gearbox (PKD 3390) that ensures maximum torque transmission from the motor to the blade without power loss.
• Variable Frequency Drive: An integrated inverter allows for variable blade speed control between 82–295 ft/min(25–90 m/min) to suit different steel grades.
• Independent Hydraulic Systems: Features dedicated hydraulic regulation for vise clamping and blade tensioning, with an integrated manometer for precise monitoring.

Features

• Hydraulic Vise Clamping: Provides secure clamping for heavy solids, with adjustable pressure to prevent the deformation of thin-walled profiles or pipes.
• Integrated Swarf Management: Includes a standard pallet-type chip conveyor and a motorized swarf brush to maintain a clear workspace during continuous operation.
• Precision Blade Guidance: Utilizes a guidance bedding system with three bearings and carbide plates to maintain blade squareness and improve surface finish.
• Adjustable Body Motion: The saw frame descent speed is fully adjustable and supported by a back pressure valve for optimized penetration into high-resistance alloys.
• Comprehensive Safety Suite: Standard safety protocols include automatic stops for cover openings, blade breakage, pressure loss, or blade jamming

Technical Data

• Max Round Cutting Capacity: 22.04 in (560 mm)
• Max Square Cutting Capacity: 22.04 in (560 mm)
• Max Rectangular Capacity: 22.04×31.49 in (560×800 mm)
• Main Motor Power: 7.37 HP (5.5 kW)
• Hydraulic Motor Power: 2.01 HP (1.5 kW)
• Blade Speed Range: 82–295 ft/min (25–90 m/min)
• Blade Dimensions: 21.58 ft×2.12 in×0.063 in (6,580×54×1.6 mm)
• Working Height: 29.13 in (740 mm)
• Machine Weight: 6,062 lbs (2,750 kg)
• Machine Dimensions: 49.4×130.7×79.9 in (1,255×3,320×2,030 mm)

Standard Equipment

• Digital Control Panel and movable operator console.
• Frequency Inverter for variable blade speed.
• Adjustable body descent speed with back pressure valve.
• Hydraulic vise system with pressure regulation and manometer.
• Automatic pallet-type chip conveyor and motorized swarf brush.
• Bevel helical gearbox and linear guide motion system.
• S.A.P. (Italy) brand high-efficiency coolant pump.
• 6.5 ft (2 m) material roller table and 23.6 in (60 cm) long material stopper.
• Proximity switch and comprehensive safety cover/tension sensors.

Optionals

• Laser Line Indicator: For visual reference of the blade trajectory on oversized workpieces.
• Double Vise System: To enhance material stability on both sides of the blade.
• Micromolecular (Mist) Lubrication: Specialized spray cooling system for cleaner cutting.
• Hydraulic Top Clamping: Designed specifically for secure bundle cutting applications.
• Motorized Roller Table: For automated and effortless material feeding of heavy workpieces.