KARMETAL WOS 550×550

General

ADVANCED BUNDLE AUTOMATION

The WOS 550x550 combines mechanical rigidity with a smart digital interface for unmanned production.

• 8.4” HMI Touch Control: A high-definition interface supporting 11 languages. It allows operators to input up to 20 different cutting dimensions and store 50 unique job lists, facilitating rapid setup for recurring production batches.
• Dual Hydraulic Top Clamping: Specifically designed for bundle cutting, these standard vertical clamps secure multiple workpieces from above, preventing material rotation and vibration for a cleaner cut.
• Servo-Driven Feeding System: High-torque servo motors paired with a PLC system manage the material indexing with sub-millimeter accuracy, automatically handling multi-stroke feeding for lengths exceeding the single stroke limit.
• Linear Guide Architecture: The saw bow travels vertically on precision-ground linear guides. This reduces friction and eliminates the play found in traditional slide systems, providing a perfectly smooth descent even during heavy-duty solid cutting.
• Bevel Helical Gearbox: Equipped with a high-efficiency drive system that ensures maximum torque transmission from the 7.3 HP (5.5 kW) motor, maintaining consistent blade speeds under high loads.

Features

• Double Vise System: Features both front and rear hydraulic vises to maintain absolute control of the material on both sides of the blade throughout the cutting cycle.
• Adjustable Vise Pressure: Hydraulic clamping pressure can be independently regulated to protect thin-walled profiles or delicate materials from deformation.
• Integrated Chip Management: A standard pallet-type automatic chip conveyor and a motorized blade cleaning brush ensure continuous operation by effectively removing hot metal debris.
• Comprehensive Safety Suite: The machine includes an automatic stop system triggered by blade breakage, pressure drops, blade jamming, or the opening of safety covers.
• Variable Blade Speed: Managed via an inverter, allowing the operator to adjust speed between 72–328 ft/min to suit different steel grades and alloys.

Technical Data

• Max Round Cutting Capacity: 21.6 in (550 mm)
• Max Square Cutting Capacity: 20.4 in (520 mm)
• Max Rectangular Capacity: 20.4×21.6 in (520×550 mm)
• Bundle Cutting Capacity: 17.7×19.6 in (450×500 mm)
• Main Motor Power: 7.3 HP (5.5 kW)
• Blade Speed Range: 72–328 ft/min (22–100 m/min)
• Blade Dimensions: 18.7 ft×1.6 in×0.05 in (5700×41×1.3 mm)
• Feeding Stroke (Single): 26.5 in (675 mm) with Multi-Indexing
• Working Height: 28.5 in (725 mm)
• Machine Weight: 5,225 lbs (2370 kg)
• Machine Dimensions: 74.8×121.2×82.6 in (1900×3080×2100 mm)

Standard Equipment

• 8.4” HMI Touch Screen with 50-Job Memory.
• Double Hydraulic Top Clamps for bundle cutting.
• Servo-driven material feeding and PLC system.
• Pallet-type automatic chip conveyor.
• Hydraulic blade tensioning and motorized cleaning brush.
• Bevel Helical Gearbox with Inverter.
• 6.5 ft (2 m) heavy-duty multi-roller material table.
• Adjustable hydraulic vise pressure and Back Pressure Valve.

Optionals

• Laser Line: For a clear visual indication of the blade path.
• Micromolecular (Mist) Lubrication: A high-efficiency spray cooling system for cleaner cutting and improved tool life.