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The Karmetal WOS 560×700 is an automatic double column bandsaw designed for high-precision straight cutting of large profiles and solid materials. Engineered with a dual-column cast iron frame, the machine significantly reduces vibrations to provide a flawless surface finish. It is particularly optimized for mass production and bundle cutting, utilizing an optional hydraulic top clamping system to secure multiple workpieces simultaneously. Controlled via an 8.4” HMI touch screen PLC, the WOS 560×700 manages complex job lists with high repeatability, making it an ideal choice for industrial workshops focused on high-volume output.
General
PRECISION BUNDLE AUTOMATION
The WOS 560x700 integrates structural rigidity with advanced PLC-driven automation.
- 8.4” HMI Touch Control: An intuitive interface supporting 11 languages, allowing operators to program up to 20 different cutting dimensions and store 50 unique job lists for rapid production transitions.
- Vibration-Dampening Cast Body: The saw frame and main components are constructed from high-quality cast iron, which absorbs mechanical harmonics during heavy-duty cutting to extend blade life and improve accuracy.
- Servo-Driven Encoder Indexing: Utilizing a high-torque servo motor and encoder feedback, the machine automatically calculates and sets the material length with extreme precision, managing multi-stroke feeding cycles for longer pieces.
- Double Vise & Top Clamping System: Features a dual hydraulic vise arrangement (front and rear) paired with hydraulic top clamps to ensure maximum stability, especially during the processing of stacks or bundles.
- Linear Guide Architecture: The saw bow travels vertically on precision-ground linear guides, ensuring perfectly perpendicular cuts and smooth feed rates even under maximum load.
Features
- Bevel Helical Gearbox: Provides high-efficiency power transmission and consistent torque, allowing the 7.3 HP(5.5 kW) motor to handle dense solids without performance loss.
- Adjustable Vise Pressure: Hydraulic pressure regulation is available to prevent the crushing of thin-walled tubes or sensitive profiles during clamping.
- Rapid Approach Device: Automatically detects the material height to transition from rapid descent to the programmed cutting feed, significantly reducing non-cutting cycle times.
- Comprehensive Safety Suite: The machine includes automatic stop sensors for blade breakage, pressure loss, blade jamming, or the opening of protective covers.
- Efficient Chip Management: Equipped with a standard pallet-type automatic chip conveyor and a motorized cleaning brush to maintain continuous operation.
Technical Data
- Max Round Cutting Capacity: 22.04 in (560 mm)
- Max Square Cutting Capacity: 22.04 in (560 mm)
- Max Rectangular Capacity: 22.04×27.55 in (560×700 mm)
- Bundle Cutting Capacity: 19.68×23.62 in (500×600 mm)*
- Main Motor Power: 7.3 HP (5.5 kW)
- Blade Speed Range: 72–328 ft/min (22–100 m/min)
- Blade Dimensions: 21.58 ft×2.12 in×0.063 in (6580×54×1.6 mm)
- Feeding Stroke (Single): 26.57 in (675 mm) with Multi-Indexing
- Working Height: 29.33 in (745 mm)
- Machine Weight: 8,377 lbs (3800 kg)
- Machine Dimensions: 84.6×126.5×80.3 in (2150×3215×2040 mm) *With optional high-jaw bundle clamping.
Standard Equipment
- 8.4” HMI Touch Screen with 50-Job Memory.
- Servo-driven material feeding system with Encoder.
- Double hydraulic vises with top clamping.
- Pallet-type automatic chip conveyor.
- Bevel Helical Gearbox and Inverter for variable blade speed.
- Two 6.5 ft (2 m) heavy-duty multi-roller tables.
- Hydraulic blade tensioning and motorized cleaning brush.
- Back Pressure Valve and Rapid Approach system.
Optionals
- Laser Line: For visual alignment of the cutting path.
- Micromolecular (Mist) Lubrication: For specialized spray cooling and cleaner workplace conditions.
