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The Yilmaz DK 502 Two Point PVC Welder is a double-head machine designed for the simultaneous 90° welding of two corners of a PVC frame or sash profile in one cycle. The fixed left head offers expanded versatility, capable of welding all angles between 30° and 180°, making it a rigid and highly adaptable unit for volume fabrication.

General

The Yilmaz DK 502 Two Point PVC Welder increases production efficiency by simultaneously welding two corners of a PVC profile at a 90° angle. The rigid structure and profiled linear rails ensure consistent welding quality and high repeatability throughout the manufacturing process.

Its unique design features a fixed left welding unit and a manually movable right unit. While the main function is simultaneous 90° corner welding, the fixed left head offers additional flexibility, functioning as a single-head welder capable of precisely welding angles from 30° up to 180°.

All critical parameters, including melting time, welding time, pressure, and temperature, are set independently via the control panel. Operators can easily adjust the welding seam to either the standard 2 mm or the practically seamless 0.2 mm option. The machine is user-friendly, featuring a quick Teflon change system and a low-pressure control system for clamp safety.

Features

  • Simultaneous welding of two corners of PVC window profiles at 90°.
  • Capability of welding profiles between 30° and 180° angle on the fixed left head.
  • All parameters such as melting and welding time, and welding pressure are set independently.
  • Repeatability of welding quality thanks to the rigid structure and profiled linear rails.
  • Easy adjustment of welding seam between 2 mm (0.08 in) and 0.2 mm (0.008 in).
  • Welding temperature is adjustable between 0°C and 300°C via electronic temperature controller.
  • Automatic start and finish of the welding cycle.
  • The movable right unit moves manually and is equipped with a brake system.
  • After clamping the profiles, the welding is carried out automatically.
  • Maintenance friendly with a quick Teflon change system and practical mold change system.

Technical Data

  • Max Profile Dimensions (H x W): 180×140 mm (7.09×5.51 in)
  • Min Profile Dimensions (H x W): 30×30 mm (1.18×1.18 in)
  • Welding Angle Range: 30° to 180° (on fixed left head)
  • Total Power: 3 kW (4.0 HP)
  • Electrical Requirements: 230V AC, Single-Phase (1P), 50-60 Hz
  • Air Pressure: 6 to 8 bar (87 to 116 psi)
  • Air Consumption: 180 L/min (6.36 CFM)
  • Net Weight: 611 kg (1,347 lbs)
  • Gross Weight: 700 kg (1,543 lbs)
  • Machine Dimensions (W x L x H): 4,100×1,700×800 mm (161.4×66.9×31.5 in)

Standard Equipment

  • Two lateral support arms

Installations