KARMETAL VEGA 650×650 S-LINE

General

The VEGA 650x650 S-LINE represents the pinnacle of Karmetal's autonomous technology, designed for maximum stability.

• Intelligent Sawing System (IPS): The "brain" of the S-LINE, this system features a pre-defined library of 13,000 different materials categorized across six international standards. The machine automatically calculates blade speed, feed rate, and pressure settings, requiring zero manual adjustment from the operator.
• Servo-Driven Column Motion: Replacing traditional hydraulics, the saw frame travels vertically on linear guides driven by a high-torque servo motor and ballscrew. This provides absolute control over the blade's descent for perfectly perpendicular cuts in large sections.
• Full Servo Indexing: Both the material feeding system and the front/rear clamping vises are servo-controlled. This enables sub-millimeter positioning accuracy for heavy workpieces up to 25.59 in (650 mm) in diameter.
• Industrial PC Integration: The machine is managed by a 15.6" Industrial PC, facilitating remote diagnostics, work list transfers via LAN/WIFI, and a sophisticated user interface that separates it from standard automatic saws.

Features

• Hydraulic Top Clamping: Specifically designed for processing bundles or preventing material rotation during heavy-duty solid cutting.
• 7-Color LED Visual Status: Integrated status bar provides real-time feedback on the machine’s operational state, visible from any point in the workshop.
• Adjustable Component Pressures: Independent hydraulic regulation for vises, blade tensioning, and carbide guides allows for optimized setups for sensitive or extremely hard alloys.
• Hydraulic Carbide Guides: High-performance blade guides that maintain thermal stability and prevent blade deviation during long-duration cuts in dense solids.
• Automatic Chip Removal: A pallet-type conveyor system is integrated into the foundation for continuous removal of heavy metal chips.

Technical Data

• Max Round Cutting Capacity: 25.59 in (650 mm)
• Max Square Cutting Capacity: 25.59 in (650 mm)
• Max Rectangular Capacity: 25.59 in×25.59 in (650×650 mm)
• Main Motor Power: 20.1 HP (15 kW)
• Blade Speed Range: 65–656 ft/min (20–200 m/min)
• Blade Dimensions: 23.81 ft×2.12 in×0.063 in (7260×54×1.6 mm)
• Feeding Stroke (Single): 28.34 in (720 mm) with multi-indexing
• Working Height: 30.70 in (780 mm)
• Machine Weight: 13,227 lbs (6000 kg)
• Machine Dimensions: 78.9×188.7×93.8 in (2005×4795×2385 mm)

Standard Equipment

• 15.6" Industrial Computer with IPS Autonomous Software.
• Servo-controlled bow movement and material feeding system.
• Hydraulic front and rear vises with top clamping.
• Pallet-type automatic chip conveyor.
• Hydraulic carbide blade guides and tensioning.
• 7-color LED status indicator.
• 6.5×6.5 ft (2×2 m) fully enclosed material roller table.
• Non-contact blade rotation sensor and cleaning brush.

Optionals

• Blade Deviation (Curve) Sensor: Monitors cut straightness in real-time to prevent out-of-tolerance parts.
• Intelligent Cross-Section Scanning (ICS): Advanced scanning for optimized cutting of irregular profiles.
• Fully Automatic Material Feeding System: For high-capacity, unmanned production lines.
• Micromolecular (Mist) Lubrication: Specialized spray system for cleaner operation and improved blade cooling.
• Laser Line: Provides a visual reference for the cutting path.
• Mist / Vapor Collector: To extract oil vapor and maintain factory air quality.