MECAL ARIEL-5 MTS

General

The Mecal Ariel-5 MTS is a high-performance 5-Axis CNC Aluminum Profile Machining Centre engineered for the most complex machining tasks. It builds upon the proven gantry platform of the Ariel-5, retaining its robust structure and massive working envelope. The MTS version has the capability of simultaneous 5-axis interpolation and elevates this with significant upgrades to its spindle, control system, and software, resulting in superior accuracy and motion control for advanced applications.

5-Axis Machining Head

The true 5-axis configuration unlocks advanced capabilities, allowing the machine to perform a full range of saw blade cuts (straight, miter, and compound angle), intricate notches, and complex work on the profile ends in a single setup.

Spindle and Tool Changer

The Ariel-5 MTS comes standard with a powerful 18 kW electro-spindle, utilizing an HSK 63 F tool holder system to handle the most demanding machining tasks. A 12-position tool changer is mounted on the gantry for efficient tool swaps.

Clamping

The Mecal Ariel-5 MTS comes standard with advanced MDT clamps. These high-performance, self-motorized clamps are driven by precision servo motors, providing the secure holding and flexibility required for sophisticated, automated bar processing functions such as:

1. Cutting and Separating Mode

A full bar is manually loaded, cut into multiple sections, and fully machined in one cycle (including end machining and notching). Finished parts remain clamped and are manually unloaded at the end. Ideal for producing multiple nested parts per cycle.

2. Bar Feeding Mode (MAB)

The bar is manually loaded; clamps act as feeders, advancing the bar as material is consumed. Machining and cutting occur at a fixed position. Finished small parts are automatically transferred to a conveyor. Suitable for continuous production of small components.

Programming and Control

The key distinction of the MTS model is its upgraded industrial-grade control system. It comes standard with the advanced MeSoft 2.0 CAD/CAM software, which offers a suite of powerful tools, including advanced machining strategies, optimized tool paths, and increased machine speed to reduce cycle times and maximize productivity.

Features

• 5-Axis servo control with absolute encoders – No axis referencing required.
• Automatic clamp positioning systems: MDT servo clamps with absolute encoder
• Pendulum working capability for single or two pieces per zone, enabled by optional intermediate reference stops
• MAM automatic clamp repositioning within the cycle
• Bar processing modes: cutting and separating, bar feeding
• Gantry-mounted 12 tool rotary magazine
• Additional saw blade holder
• Equipped with advanced radar-based safety scanners that allow safe human detection without interrupting machine operation, even in dusty or low-visibility environments.
• Precision clamp positioning on linear guide rails ensures accurate and secure part holding.
• Minimum Quantity Lubrication (MQL) provides clean, efficient tool cooling.
• Through-Spindle Coolant (TSC) option
• Automatic central lubrication for all guideways and ball screws reduces maintenance.
• Pre-configured for chip trays or conveyors

Technical Data

• Standard Working Length Options:
  • 6,650 mm (21.82 ft)
  • 8,650 mm (28.38 ft)
  • 10,650 mm (34.94 ft)
  • 14,900 mm (48.88 ft)
• Spindle Power: 18kW
• Spindle Speed: 24000 rpm
• Tool Holding System: HSK 63F
• Tool Magazine Capacity: 12+1 tools, depending on the version
• Clamp Width: 600 mm (23.6”)
• Max Saw Blade Diameter: 450 mm (18”)
• Control Interface: Windows 10 based PC with 18.5” touch screen

Standard Equipment

• Magazine 12 tools capacity
• 1 x Saw blade holder
• 1 x 450mm (18”) saw blade
• 8 x Pneumatic clamps
• 2 x Reference stops
• Safety fence and sensor kit
• Windows 10 based PC
• CAD/CAM 3D Graphic software with office licence

Optionals

• Additional MDT servo clamps
• 32 seats tool magazine
• Intermediate reference stops
• 2 x Sliding steel rollers per clamp
• Tool length measuring probe
• Work-piece touch probe
• Self calibration kit
• Chip conveyor - PVC belt
• Chip conveyor - metal mesh
• Bar code reader
• Wired Hand-held remote controller
• Wireless Hand-held remote controller
• Oil mist extractor
• Noise insulation kit
• 5-Axis simultaneous interpolation (Mitsubishi M850 CNC)
• Standard ISO programming
• Bar feeding function (MAB) kit
• Small part removal conveyor for MAB mode
• Integration with third party software
• CADLink 3D file convertor
• MeSoft 2.0 Advanced CAD/CAM
• Aggregates for machining bottom face
• Tailor-made tool kit