MECAL ARIEL-5

General

This capable 5-axis configuration unlocks the ability to perform a full range of complex machining operations, including all variations of saw blade cuts (straight, miter, and compound angle), intricate notches, and work on the profile ends with standard tools. MMI self-motorized clamps come standard. For advanced automation, the Ariel-5 can be equipped with optional MDT clamps, which use precision servo motors to enable functions like "cut-and-separate" and bar-feeding style processing.

Spindle and Tool Changer

The Ariel-5 is equipped with a powerful 10 kW (13.5 HP), liquid cooled electro-spindle as standard, utilizing an HSK 63 F tool holder system. It is equipped with a 12-position rotary tool changer as well as a blade holder mounted directly on the moving gantry to reduce tool change times.

Clamping

To optimize setup speed and efficiency, the Ariel-5 comes standard with the MMI system, where each clamp is independently motorized to move to its position simultaneously. For advanced automation, the machine can be upgraded with MDT clamps to enable the following bar processing modes:

1. Cutting and Separating Mode

A full bar is manually loaded, cut into multiple sections, and fully machined in one cycle (including end machining and notching). Finished parts remain clamped and are manually unloaded at the end. Ideal for producing multiple nested parts per cycle.

2. Bar Feeding Mode (MAB)

The bar is manually loaded; clamps act as feeders, advancing the bar as material is consumed. Machining and cutting occur at a fixed position. Finished small parts are automatically transferred to a conveyor. Suitable for continuous production of small components.

Programming

Programming is managed through a standard Windows 10 based PC controller running Mecal’s intuitive CAD/CAM 3D graphic software. For seamless integration with third-party design files, an optional CADLink file converter is also available.

Features

• 5-Axis servo control with absolute encoders – No axis referencing required.
• Choice of automatic clamp positioning systems:

MMI self-motorized,

MDT servo clamps with absolute encoder

• Pendulum working capability for single or two pieces per zone, enabled by optional intermediate reference stops
• MAM automatic clamp repositioning within the cycle
• Bar processing modes: cutting and separating, bar feeding
• Gantry-mounted 12 tool rotary magazineAdditional saw blade holder
• Precision clamp positioning on linear guide rails ensures accurate and secure part holding.
• Minimum Quantity Lubrication (MQL) provides clean, efficient tool cooling.
• Automatic central lubrication for all guideways and ball screws reduces maintenance.
• Pre-configured for chip trays or conveyors

Technical Data

• Standard Working Length Options:
  • 7,200 mm (23.62 ft)
  • 9,200 mm (30.18 ft)
  • 11,200 mm (36.75 ft)
• Spindle Power: 10kW
• Spindle Speed: 24000 rpm
• Tool Holding System: HSK 63F
• Tool Magazine Capacity: 12+1 tools
• Clamp Width: 630 mm (25”)
• Control Interface: Windows 10 based PC with 18.5” touch screen

Standard Equipment

• Magazine 12 tools capacity
• 1 x Saw blade holder
• 1 x 450mm (18”) saw blade
• 8 x Pneumatic clamps
• 2 x Reference stops
• Safety fence and sensor kit
• Windows 10 based PC
• CAD/CAM 3D Graphic software with office licence

Optionals

• Additional MMI clamp (self-motorized)
• Additional MDT clamps (precision servo)
• Additional tool magazine, 3 seats
• Intermediate reference stops
• Tool length measuring probe
• Work-piece touch probe
• Chip bins
• Chip conveyor
• Inclined chip conveyor
• Bar code reader
• Wired Hand-held remote controller
• Oil mist extractor
• Noise insulation kit
• Integration with third party software
• CADLink 3D file convertor
• Tailor-made tool kit