MECAL GEOS

General

The Mecal Geos-5 stands as the most powerful and capable 5-Axis Aluminum Profile Machining Centre in the lineup, engineered for the most demanding industrial applications. It is built on a high-performance industrial CNC control system—the Mitsubishi M850 platform—which enables true simultaneous 5-axis interpolation for machining complex, contoured surfaces with maximum precision. The machine's robust, full-gantry structure provides the exceptional rigidity needed to support these advanced capabilities, making the Geos-5 the definitive solution for manufacturers who require maximum power and flexibility for the largest and toughest aluminum extrusions.

Unmatched Power and Capacity

Every component of the Geos-5 is designed for heavy-duty performance. Its capabilities are defined by key features that set it apart:

High-Power Spindle: An optional 22 kW electro-spindle provides immense torque and power for high material removal rates and processing of thick-wall profiles.

Large Diameter Saw Blade: It can carry a 500 mm diameter saw blade, enabling deep, precise cuts on the largest of extrusions.

High-Capacity Tool Magazine: Features an 18+1 seat tool magazine, expandable to 32, for handling complex, multi-tool jobs efficiently.

Large Work Envelope: The machine boasts a massive workable cross-section of 600x300 mm, allowing it to easily handle substantial industrial profiles.

Clamping

The Mecal Geos-5 is equipped standard with advanced MDT clamps, which feature quick-adjust jaws to drastically reduce setup time between different profiles. The positioning of these self-motorized clamps is simultaneous, quick, and precise, unlocking a suite of powerful production modes:

1. Standard MAM Function: Allows for the seamless relocation of clamps mid-cycle, moving them out of the tool's path without stopping the program to maximize uptime.

2. Standard MDT (Cutting & Separating) Mode: Ideal for producing multiple nested parts per cycle. A full bar is loaded manually, and the machine then cuts it into sections and performs all machining, including end-milling and notching in a single, uninterrupted cycle.

3. Optional MAB (Bar Feeding) Mode: Suited for continuous production of small components. After the bar is manually loaded, the clamps act as a feeder, automatically advancing the material as it is consumed. Machining and cutting occur at a fixed position, and finished parts are automatically transferred to a waiting conveyor.

Programming

The Mecal Geos-5 offers a versatile range of programming options to suit any workflow. For direct integration with existing industrial CAM software, the controller accepts standard ISO G-code, giving advanced users maximum flexibility. The standard graphical interface is the intuitive “Mecal CAD/CAM3D”.

For the most demanding production environments, the machine can be equipped with the optional MeSoft 2.0 CAD/CAM software, which provides a suite of powerful tools including:

Advanced milling strategies

Machining phase management

Advanced realtime 3D simulation

Advanced collision prevention system

Optionals

• Spindle options:
  • 10kW with encoder
  • 20kW with encoder and TSC
  • 22kW with encoder
• Additional MDT servo clamps
• 32 seats tool magazine
• Intermediate reference stops
• Tool length measuring probe
• Work-piece touch probe
• Self calibration kit
• Chip conveyor - PVC belt
• Chip conveyor - metal mesh
• Bar code reader
• Wired Hand-held remote controller
• Wireless Hand-held remote controller
• Oil mist extractor
• Noise insulation kit
• 5-Axis simultaneous interpolation (Mitsubishi M850 CNC)
• Standard ISO programming
• Bar feeding function (MAB) kit
• Small part removal conveyor for MAB mode
• Integration with third party software
• CADLink 3D file convertor
• MeSoft 2.0 Advanced CAD/CAM
• Aggregates for machining bottom face
• Tailor-made tool kit

Features

• 5-axis servo control with absolute encoders – No axis referencing required.
• MDT advanced automatic clamp positioning system with absolute encoder precision servo motors
• Pendulum working capability for single or two pieces per zone.
• MAM automatic clamp repositioning within the cycle
• Bar processing modes: cutting and separating, bar feeding
• Gantry-mounted 18+1 tool rotary magazine, expandable to 32
• Precision clamp positioning on linear guide rails ensures accurate and secure part holding.
• Minimum Quantity Lubrication (MQL) provides clean, efficient tool cooling.
• Automatic central lubrication for all guideways and ball screws reduces maintenance.
• Pre-configured for chip trays or conveyor
• Continuous spindle torque monitoring and feed speed regulation to prevent over loading
• Self-calibration option
• Advanced radar-based safety scanners that allow safe human detection without interrupting machine operation, even in dusty or low-visibility environments.
• Through-Spindle Coolant (TSC) option

Standard Equipment

• Magazine 18 tools capacity
• 1 x Saw blade holder
• 1 x 500mm (20”) saw blade
• 8 x Pneumatic clamps
• 2 x Reference stops
• 2 x Sliding steel rollers per clamp
• Safety fence and sensor kit
• Windows 10 based PC
• CAD/CAM 3D Graphic software with office licence

Technical Data

• Standard Working Length Options
  • 7,800 mm (25.59 ft)
  • 9,800 mm (32.15 ft)
  • 11,800 mm (38.71 ft)
  • 14,930 mm (48.98 ft)
• Spindle Power: 10kW to 22kW, depending on the version
• Spindle Speed: 24000 rpm
• Tool Holding System: HSK 63F
• Tool Magazine Capacity: 18+1 tools, depending on the version
• Clamp Width: 600
• Max Saw Blade Diameter: 500mm (20”)
• Control Interface: Windows 10 based PC with 18.5” touch screen