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The RSA RASACUT XS is a high-performance single-cut circular saw system specifically engineered for the high-volume production of small-diameter components ranging from 6 to 50 mm. It serves as a specialized alternative to multi-cut or bundle saws, offering lower piece costs and improved component standards while maintaining a high output of up to 5,000 pieces per hour. The system is characterized by a fully automatic sequence of processes designed to minimize ancillary times and maximize industrial efficiency.
General
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HIGH-SPEED AUTOMATIC PROCESSING
- Zero Change-over Technology: Employs two feeding grippers to reduce cycle times for stock length changeovers to zero, ensuring continuous material flow.
- Servo-Driven Motion Control: Utilizes servo motors for both saw forward feed and workpiece travel to achieve high positioning accuracy and superior cut quality.
- Automatic Material Separation: Unlike traditional bundle saws, this system automatically separates tubes from the bundle loader and feeds them to the saw.
- Variable Cutting Speed: Features a steplessly adjustable cutting speed ranging from 30 to 450 m/min to suit various material types.
Features
- Rapid Tooling Cycles: Engineered for minimal setup times with the ability to replace saw blades in under 1 minute.
- Precision Central Tensioning: Central clamping enables the use of small-diameter saw blades at high speeds, which increases accuracy, reduces run-out, and minimizes waste.
- Surface Integrity Protection: Employs coated tools and specialized handling to provide excellent protection for the surface of visible or delicate components.
- Tooling Versatility: Compatible with a wide range of tools, including HSS, solid-carbide, or carbide-tipped saw blades
Technical Data
- Round Tube Diameter: 0.23 – 1.96 in (6 – 50 mm)
- Wall Thickness: 0.039 – 0.118 in (1 – 3 mm)
- Fixed Lengths: 0.78 – 39.37/59.05/78.74 in (20 – 1,000/1,500/2,000 mm)
- Cutting Speed: 98 – 1,476 ft/min (30 – 450 m/min)
- Saw Motor Power: 6.3 hp (4.7 kW)
- Saw Blade Diameter: 6.88 / 7.87 in (175 / 200 mm)
- Remnant Piece Length: > 1.96 in (50 mm)
Standard Equipment
- Dual feed gripper system for zero-gap material changeovers
- Bundle loader with automatic material singling
- Servo-driven material positioning and saw feed
- Central workpiece clamping architecture
- Manometer and integrated precision control
Optionals
- Modular Processing Center: Can be interlinked with RASAFAS for accurate chamfering and RASACLEAN for intensive cleaning.
- Advanced Material Feeding: Capability to feed material from a coil or via an inclined placing magazine.
- Quality Assurance Modules: Integration with RASACHECK for 100% geometry and length checking.
- Automated Stacking: RASAPORT portal robot for automated handling into various container sizes.
