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The RSA RASACUT MXS is a high-performance sawing center designed for extremely high industrial output, particularly in the automotive industry where precision, surface quality, and purity are critical. The system handles small-diameter components ranging from Ø 0.15 – 0.78 in (4 – 20 mm) in multiple-cut mode and up to Ø 1.96 in (50 mm) in single-cut mode. It offers 100% processing control conforming to OEM standards, making it ideal for the production of fuel lines, brake lines, and headrest supports.
General
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HIGH-SPEED MULTI-CUT PRECISION
- Triple-Cut Productivity: Engineered as a triple-cut system capable of achieving a massive output of up to 11,000 pieces per hour.
- NC-Axis Material Handling: Utilizes NC-axes operating at speeds up to 16.4 ft/s (5 m/s) for both material infeed and transfer to subsequent processes.
- Zero Change-over Technology: Employs two feeding grippers to reduce cycle times for stock length changeovers to zero.
- Precision Positioning: Features servo-driven saw forward feed and workpiece travel for high positioning accuracy and superior cut quality.
Features
- Gentle Surface Treatment: Integrated pick-and-place and handling systems ensure workpieces are moved without surface damage, facilitating subsequent chrome plating.
- Rapid Setup and Tooling: Designed for minimal setup times, allowing for saw blade replacement in under 1 minute.
- Central Tensioning Efficiency: Centralized clamping allows for the use of small-diameter blades at high speeds, reducing run-out and minimizing waste material.
- Tooling Versatility: Compatible with HSS, solid-carbide, and carbide-tipped saw blades to meet various material requirements.
- Non-Hydraulic Operation: The system operates without hydraulics, contributing to a cleaner production environment and reduced maintenance.
Technical Data
- Round Tube (Multiple-Cut): 0.15 – 0.78 in (4 – 20 mm)
- Round Tube (Single-Cut): 0.15 – 1.96 in (4 – 50 mm)
- Wall Thickness: 0.039 – 0.118 in (1 – 3 mm)
- Cutting Speed: 98 – 1,476 ft/min (30 – 450 m/min)
- Saw Blade Drive: 6.3 hp (4.7 kW)
- Saw Blade Diameter: 6.88 / 7.87 in (175 / 200 mm)
- Stock Lengths: Up to 19.68 ft (6,000 mm)
- Fixed Lengths: 0.78 – 39.37 / 59.05 / 78.74 in (20 – 1,000 / 1,500 / 2,000 mm)
Standard Equipment
- Triple-cut sawing center with high-speed NC-axes
- Dual feed gripper system for zero-gap changeovers
- Servo-driven saw feed and workpiece travel
- Automated pick-and-place system for safe length transfer
- Centralized workpiece clamping for small-diameter blades
Optionals
- Single-Cut Variant: For users requiring a single-cut solution for small diameters, the RASACUT XS is available.
- Automated Supply: Compatible with bundle loaders, bar loaders, or inclined magazines.
- Modular Processing Modules: Integration with RASACLEAN for intensive cleaning and RASAPLAN for specialized deburring.
- Quality Assurance: Interlinking with RASACHECK for 100% geometry and length control.
- Robotized Stacking: RASAPORT portal robots for automated packing and evacuation.
