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Automatic Extrusion Saw | PRESSTA-EISELE PROFILMA 502 XL
Pressta-Eisele Profilma “502 XL” is a fully automatic circular saw designed for cutting long aluminum profiles. It has an integrated servo bar feeder with 2500mm (98.4”) stroke that is capable to cut max. 7300mm (23.9’) with repetitive strokes. Both the vertical saw feed (servo driven) and the blade feed speed are adjustable from the Siemens operator’s control interface. Machine can process single or multiple profiles simultaneously depending on the profile. Profile guides and clamping mechanisms can be designed as per given drawings upon request.
Work cycle: Material is aligned with cutting line and program is started. The material is clamped by the feeder and the clamp on the left side of the saw blade to make the trim cut. After trim cut, the material is fed clamped and cut. Processed parts exit the machine through an idle roller conveyor. An optional vibrating out-feed conveyor is available to separate the chips from workpieces.
Features
Technical Data
Standard Equipment
Optionals
- Servo driven blade feed with infinitely adjustable feed speed
- Servo material feeder with 2500mm (98.4”) stroke, equipped with horizontal and vertical pneumatic clamps. Linear motion system consisting of precision round guides and ball screw.
- Automatic opening of the table for a proper retracting of the blade preventing back cut of the aluminum parts
- Feeder with lift roller prevents friction when the feeder reverses to protect the material and feeder surfaces
- Vertical and horizontal pneumatic clamps both left and right side of the blade
- Stand alone Siemens touch screen HMI
- Siemens S7 PLC, servo motors and drives
- All 6 clamp pressures are independently adjustable
- Capability to create, edit and save user programs for each part to be manufactured
- Piece count indication with bundle multiplier, cycle time indication and troubleshooting functions on the control display
- Visual current display (Amp draw monitoring) for running the machine at optimum conditions
- Automatic stopping function when the profile finished
- Remaining piece length down to 75mm (3") depending on the profile
- PLC controlled automatic lubrication
- Part evacuation slide at the out-feed side of the machine, 200mm long
- All necessary fixtures, profile guides and inserts are designed and manufactured by Pressta-Eisele for the entire range of profiles of customer to be ran on this machine (available on request)
- Motor: 7,5 kW, S6, 400V, 50Hz, 2850 RPM
- A transformer for 600V Canadian power is supplied with the machine
- Ø 550mm (21.6") saw blade, up stroke cutting
- Max cutting size (WxH): 270x150mm (10.6" x 5.9") - ∅ 190mm (7½")
- Servo material feeder with 2500mm (98.4") stroke
- Max. cutting length up to 7.3m (23.9’) using repetitive strokes
- Remaining piece length down to 75mm (3") depending on the profile
- 2 x Ø100mm (4") suction port to connect chip extractor
- Ø 550mm (21.6") saw blade
- Vertical and horizontal pneumatic clamps both on the left and right side of the blade
- 2 x Ø100mm suction port to connect chip extractor
- Cycle spray mist device
- Fully enclosed operation with tunnel in-feed safety guard
- Spare Ø 550mm (21.6") saw blade
- 20 litres (5.3 gal) pail of cutting fluid
- Aluminum dust & chips collector
- Idle roller conveyors
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