Double Head Compound Mitre Saw | MECAL TDC 622 EDGEMASTER

The “TDC 622 Edgemaster” is a compound cut double mitre saw. The saw is equipped with 600mm (23.6″) blades and features a radial movement of the blades providing the widest cut available on the market. Cutting heads can automatically and independently tilt within 45° and 90° and rotated within 160° and 45°. Left cutting unit is stationary, while the right one is motorized and moves along the whole length of the saw.  The “TDC 622 Edgemaster” is available in 5000mm (16.4′) and 6000mm (20′) lengths.
 
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GENERAL

The Mecal “TDC 622 Edgemaster” is an up-stroke double miter compound saw ideal for applications such as curtain walls as well as industrial aluminum profile cutting. The saw can cut straight, compound or mitre on aluminum extrusions.

The saw features a motorized right head positioning, while the left cutting unit is stationary. Compound blade feed motion for increased cutting flexibility. The 600mm (23.6″) saw blades in addition to the linear forth-back motion and the pivoting motion of the cutting heads allow this machine to achieve the largest compound cut capability in the market.

Machine is either 5m or 6m useful cutting length with double head simultaneously, nevertheless with a special function, it is possible to cut oversize lengths up to approximately twice the maximum cut length.

Cutting units are electronically tilted within 45° and 90° and electronically rotated within 160° and 45°

5 CNC axes driven by brushless DC servomotors including: positioning of mobile head, tilt and rotation of both heads. 

Two hand controlled sawing process and automatically operated safety guards ensure operator safety.

Cutting modes are: single cut, automatic cutting list processing, over-size and under-size cutting cycles.

Cutting lists can be entered on the machine pc, can be imported through a USB key or network.

OPERATION

To perform the cut, the operator must hold simultaneously two pushbuttons with both hands. As soon as the cut is performed and one button is released, the blades retract in their housing. Hydro-pneumatic cylinders ensures the precise index of the blades.

SAFETIES

The Mecal “TDC 622 Edgemaster” double miter compound saw is provided with two lifting covers (one each cutting head) as part of the standard safety features to provide full protection to the operator.

STANDARD ITEMS/FEATURES

  • Industrial computer MS Windows compatible 
  • 3m (10′) mobile roller conveyor
  • 2 x TCT saw blade Ø 600 x 32 x 4,4/3,9 mm
  • Minimal Quantity Lubrication system (MQL) for blade lubrication
  • 2 pairs of vertical pneumatic clamps
  • PVC belt conveyor for chips and scrap pieces 
  • Compressed air treatment group
  • Service wrenches 
  • User’s manual
  • Transformer to run with 600V-60Hz power

  • Tilting of the cutting groups up to 45° towards inside variably
  • Rotation of cutting units toward outside up to 160° and toward inside up to 45° variably
  • Standard cutting cycle with only pivoting motion of the cutting units
  • Dynamic cutting cycle with the compound motion of the cutting units. This case, pivoting motion is combined with linear forward and backwards motion of blade to increase cutting capacity
  • Hydro-pneumatic blade feed for both pivoting and linear movements
  • Dynamic protection guards for a complete coverage of the cutting area
  • Dynamic profile back support automatically adjusts according to the cutting angle in order to achieve best possible material backing.
  • Clamping system of the profile is linked to the angular positions of the cutting units so that the optimum clamping position is automatically set as the blades are adjusted
  • Minimal Quantity Lubrication system (MQL) for blade lubrication
  • Pre-arranged to connect a suction unit for chips and fumes
  • Equipped with a motorized belt conveyor for chips and waste evacuation

  • Tilting of the cutting groups up to 45° towards inside variably
  • Rotation of cutting units toward outside up to 157.5° and toward inside up to 45° variably
  • 2 x 5kW, 400V, 50-60 Hz, 3 Phase Motors
  • Mobile roller conveyor (3m)
  • 2 x TCT saw blade Ø 600mm (23.6")
  • Blade speed: 2800 RPM
  • Minimum cutting length at 90°: 390mm (15.35")
  • Maximum cutting length (single stroke): 5000mm (16.4')
  • Operating air pressure: 7 Bar (101 psi)

  • Industrial computer MS Windows compatible (Schneider Electric)
  • Mobile roller conveyor (3m) 
  • 2 x TCT saw blade Ø 600mm (23.6")
  • 2 pairs of vertical pneumatic clamps
  • PVCbelt conveyor for chips and scrap pieces 
  • Compressed air treatment group (Air filter/Lubricator/Regulator)

  • Spare Ø 600mm (23.6") saw blade
  • 20 litres (5.3 gal) pail of cutting fluid
  • Automatic intermediate support
  • Barcode printer
  • Barcode scanner
  • Industrial dust collector

 

Mecal TDC 622 Edgemaster compound double miter saw cutting diagram